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Professional experience and knowledge to provide you on-demand manufacturing from pre-development consulting or reverse engineering, testing models, prototyping until low-volume production.

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Cast Urethane


High-Value, Low-Volume Production, Quickly, from ISO-Certified Experts.

Cast Urethane, also known as RTV tooling (Room Temperature Vulcanization) is a process where liquid silicone rubber is poured into a master pattern to create a mold for casting parts.

Over the years, this process has earned a reputation for delivering high-value, low-volume production with great detail and surface finish.


Urethanes are available in a full range of materials that mimic the production part. These cast materials have properties that are rigid, high impact, high temperature, medical grade, glass filled, optically clear, flame retardant, FDA approved and UL94VO compliant.


  • High-Value, Low-Volume Production
  • Tradeshow Assemblies
  • Board or Investor Meetings Samples
  • Marketing Photo Shoot Parts


All of Fusion PM’s toolmasters and casters have a steady hand and a sharp eye for detail. Every client project is personal and handled with immense pride and respect.

Whether the project calls for color matching, shielding, texturing, glossing, graphic transfers or any number of post operation processes, our expert finishers go to great lengths to ensure fine craftsmanship of your new product or prototype.

We have a wide range of materials for this processes, learn more here.